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單室臥式低壓滲碳氣淬爐
真空雙室低壓滲碳氣淬爐，具有滲碳、氣淬和加壓氣冷多種功能。主要用來對模具鋼、不銹鋼、高速鋼、高合金鋼工模具、淬火、退火、回火以及對中、低碳合金鋼進行滲碳淬火，多種真空熱處理工藝。可以實現(xiàn)一次強滲碳、脈沖滲碳等滲碳方式等工藝
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單室臥式低壓滲碳氣淬爐
產(chǎn)品名稱：單室臥式低壓滲碳氣淬爐（上下交替氣冷型）
Name: Single chamber horizontal low pressure Carburizing gas quenching furnace (upper and lower alternate air cooling type)
用途：真空雙室低壓滲碳氣淬爐，具有滲碳、氣淬和加壓氣冷多種功能。主要用來對模具鋼、不銹鋼、高速鋼、高合金鋼工模具、淬火、退火、回火以及對中、低碳合金鋼進行滲碳淬火，多種真空熱處理工藝。可以實現(xiàn)一次強滲碳、脈沖滲碳等滲碳方式等工藝。
Application: The vacuum double-chamber low-pressure carburizing gas quenching furnace has many functions of carburizing, gas quenching and pressure air-cooling. Is mainly used for carburizing and quenching the die steel, the stainless steel, the high-speed steel, the high-alloy steel tool, the quenching, the annealing, the tempering and the centering and low-carbon alloy steel, and a plurality of vacuum heat treatment processes. Can realize the process of one-time high-carburizing, pulse carburizing and so on.
真空雙室低壓滲碳氣淬爐具有以下特點
Vacuum double chamber low pressure Carburizing gas quenching furnace has the following characteristics；
1. 智能化，自動化程度高，可實現(xiàn)工藝運行一鍵啟動
Intelligent, high degree of automation, can achieve one-button start-up of process operation.
2. 符合（國家十二五環(huán)保）規(guī)劃，明顯節(jié)能40-60%，無危險
In accordance with (the 12th five-year Plan of the State), the energy saving is 40% to 60% obviously with no danger.
3. 可實現(xiàn)自由生產(chǎn)，隨時開爐停爐
Free production can be realized and furnace can be opened and shut down at any time.
4. 滲碳介質消耗少，可忽略不計
Less carburizing medium consumes and can be ignored.
5. 可實現(xiàn)盲孔滲碳和高溫滲碳
Blind hole Carburizing and high temperature Carburizing can be realized.
6. 工件表面質量好，熱處理變形小，滲層均勻，重復性好，無內氧化，無尖角過滲無炭黑等優(yōu)點
The workpiece has the advantages of good surface quality, small heat treatment deformation, uniform layer, good repeatability, no internal oxidation, no sharp corner and no carbon black, etc.
特點； Characteristics;
★ 專用的真空低壓滲碳模擬軟件，智能高效
Special vacuum low-pressure carburizing simulation software, intelligent and efficient
★ 采用高效方形換熱器， 冷卻速度提高80%。
The cooling rate is increased by 80% by using high efficiency square heat exchanger.
★ 采用雙風機對流均勻冷卻
Uniform cooling with double-fan convection。
★ 加熱元件沿加熱室圓周360度均勻布置，溫度均勻性高
The heating element is evenly arranged along the circle of the heating chamber at 360 degrees, and the temperature uniformity is high.
★ 加熱室采用外絕緣結構，減少杜絕滲碳炭黑污染
The heating chamber adopts the external insulation structure to reduce the pollution of the carburized carbon black.
★ 采用碳氈為加熱室隔熱層，使用壽命長
The carbon felt is used as the heat-insulating layer of the heating chamber, and the service life is long.
★ 滲碳氣體噴嘴沿加熱室圓周及前后均勻布置，滲碳層厚度均勻
Carburizing gas nozzles are uniformly arranged around and before and after the heating chamber, and the thickness of carburized layer is uniform.
★ 滲碳工件變形小，生產(chǎn)效率高，使用成本較氣體滲碳節(jié)能40%以上
The Carburizing workpiece has the advantages of small deformation, high production efficiency and more than 40% energy saving compared with gas Carburizing.
★ 編程工藝靈活輸入，機械動作穩(wěn)定可靠，故障自動報警/顯示
Flexible input of programming process, stable and reliable mechanical action, automatic alarm / display of fault
★ 氣淬風機變頻驅動，對流加熱功能可選、九點測溫可選
Frequency conversion drive of gas quenching fan, optional convective heating function, optional temperature measurement at nine points.
★ 全智能化工業(yè)計算機控制系統(tǒng)并有一套手動操作系統(tǒng)
Fully intelligent chemical industry computer control system and a manual operating system.
★ 操作簡潔、編程工藝靈活輸入、機械動作穩(wěn)定可靠
The operation is simple, the programming process is flexible input, the mechanical action is stable and reliable.
★ 手動/半自動/自動 故障自動報警/顯示
Manual / semi-automatic / automatic fault automatic alarm / display.
技術參數(shù)：Technical data:
|
型號 /model |
標準規(guī)格以及定制 Standard specifications and customization |
|
最高溫度 Maximum temperature |
|
|
深層控制 Deep control |
輸入滲層材料LPC工藝智能計算 Intelligent calculation of PLC process for input permeable layer material. |
|
流量控制 Flow control |
流量智能計算 Intelligent flow calculation |
|
滲碳壓力 Carburizing pressure |
1000pa以內 Within 1000pa |
|
淬火介質 Quenchant |
高純氮氣（N2） High purity nitrogen (N2) |
|
淬火壓力 Quenching pressure |
20-25Bar |
|
淬火方式 Quenching mode |
交替氣冷 Alternating air cooling |
|
風冷方式 Air cooling mode |
變頻調速及等溫淬火 Frequency conversion Speed Regulation and Isothermal quenching |
|
極限真空 Ultimate vacuum |
6.7X10-1 Pa/6.7X10-3Pa |
|
抽氣時間 Pumping time |
大氣壓-6.7X10-1Pa（15Min） Atmospheric pressure-6.7X10-1Pa (15Min) |
|
泄漏率 Leak(age) rate |
＜0.5pa/H |
|
滲碳流程 Carburizing process |
脈沖式滲碳 Pulse Carburizing |
|
控制方式 Control method |
PLC數(shù)字式程序控制 PLC digital program control |
|
低壓電器 Low-voltage apparatus |
Schneider |
|
高壓電器 High-voltage electrical apparatus |
Schneider |
|
溫控儀 Temperature controller |
Eurotherm 2604（0.1級） (Grade 0.1) |
|
工控機 IPC （ Industrial Personal Computer ） |
臺灣研華 |
|
真空泵 vacuum pump |
萊寶真空泵 vacuum pump, Leibao |
|
質量流量計 mass flowmeter |
美國Mass Flowmeter; |
|
真空壓力傳感器 Vacuum pressure sensor |
德國Vacuum pressure sensor; |
產(chǎn)品 規(guī)格/ Specifications：
注：特殊規(guī)格要求可根據(jù)客戶要求定制
Note: Special specification requirements can be customized according to customer requirements.
以下參數(shù)可根據(jù)工藝要求調整，不作為驗收依據(jù)，具體以技術方案和協(xié)議為準
The following parameters may be adjusted according to the process requirements and shall not be used as the basis for acceptance, depending on the technical scheme and agreement.
|
參數(shù)/型號 Parameter/ Model |
PJ-ST446 |
PJ-ST557 |
PJ-ST669 |
PJ-ST7711 |
PJ-ST8812 |
PJ-ST9916 |
|
|
有效熱區(qū)W×H×L Effective hot zone |
400×400×600 |
500×500×700 |
600×600×900 |
700×700×1100 |
800×800×1200 |
900×900×1600 |
|
|
裝載重量 （KG） Load weight |
200 |
300 |
500 |
800 |
1200 |
2000 |
|
|
最高溫度 （℃） Max.temprature |
1350 |
1350 |
1350 |
1350 |
1350 |
1350 |
|
|
爐溫均勻性 （℃） Furnace temperature uniformity |
±5 |
±5 |
±5 |
±5 |
±5 |
±5 |
|
|
真空度 （Pa） Vacuum degree |
4.0 E -1/ 6.7 E -3 |
4.0 E -1/ 6.7 E -3 |
4.0E-1/6.7 E -3 |
4.0 E -1/ 6.7 E -3 |
4.0 E -1/ 6.7 E -3 |
4.0 E -1/ 6.7 E -3 |
|
|
壓升率 （Pa） Pressure rise rate |
≤0.5 |
≤0.5 |
≤0.5 |
≤0.5 |
≤0.5 |
≤0.5 |
|
|
滲碳介質 Carburizing medium |
C2H2＋N2 |
C2H2＋N2 |
C2H2＋N2 |
C2H2＋N2 |
C2H2＋N2 |
C2H2＋N2 |
|
|
滲碳壓力 （mbar） Carburizing pressure |
5-20 |
5-20 |
5-20 |
5-20 |
5-20 |
5-20 |
|
|
控制方式 Control method |
多級脈沖 Multi-pulse |
多級脈沖 Multi-pulse |
多級脈沖 Multi-pulse |
多級脈沖 Multi-pulse |
多級脈沖 Multi-pulse |
多級脈沖 Multi-pulse |
|
|
淬火介質 Quenchant |
氮氣/氬氣 Nitrogen/Argon |
||||||
|
氣淬壓力 （bar） Gas quenching pressure |
12-25 |
12-25 |
12-25 |
12-25 |
12-25 |
12-25 |
|
山東派金真空科技有限公司 魯ICP備15017677號-2 技術支持：搜易網(wǎng)絡傳媒
